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A Complete Guide to Polyacrylate Emulsion Adhesives

2026-06-23

Modification of Polyacrylate Emulsion Adhesives

Modification with Tackifying Resins

Viscosity-increasing resins primarily serve four functions:
1. Reduce the surface tension of the adhesive and improve its wetting ability on the substrates
2. Increase the adhesive’s flowability and tackiness; generate adhesive force through surface diffusion and internal penetration, thereby enhancing bonding performance
3. Extend the adhesive’s tack retention period and increase the open time
4. Reducing the adhesive’s viscosity, increasing its penetrability, and improving processability
Tackifying resins can be divided into two major categories: natural resins and synthetic resins. The former includes rosin and ethylene resins, while the latter consists primarily of petroleum resins.

KT101 Rosin
Special Grade Rosin
Refined Light-colored Rosin
Colorless Hydrogenated rosin resin
C5 Petroleum Resin
C9 Cold Polymerized Petroleum Resin
C5 Hydrogenated Petroleum Resin
C9 Hydrogenated Petroleum Resin


Silicone Modification

Silicone-modified acrylic emulsion adhesives exhibit significant improvements in bonding strength, hardness, tensile strength, solvent resistance, scrub resistance, and water resistance. There are two methods for their preparation: blending and copolymerization. The blending modification process is simple but prone to phase separation, resulting in only limited improvements in performance; copolymerization, on the other hand, involves chemical incorporation into the network. As the amount of silicone monomer increases, the water resistance, solvent resistance, chemical resistance, heat resistance, and cold resistance of copolymer emulsion adhesives are significantly improved, and their bonding performance is also enhanced to a certain extent.


Epoxy Modification

When preparing epoxy-modified acrylate emulsion adhesives, the epoxy resin is typically first dissolved in acrylate monomers. After high-speed stirring and emulsification, emulsion polymerization is carried out to uniformly disperse the epoxy resin in the polyacrylate. A curing agent is then added to the system to cross-link the epoxy groups, forming an interpenetrating network structure with an epoxy resin cross-linked network as the backbone and with polyacrylate chains running through it. The modified emulsion prepared in this way combines the high strength and good adhesion of epoxy resin with the excellent weather resistance and flexibility of polyacrylate.


Polyurethane Modification

Polyurethane offers advantages such as good mechanical properties, water resistance, excellent low-temperature resistance, and minimal variation in hardness with temperature. Modifying polyacrylate (PA) emulsion adhesives with polyurethane (PU) allows for the preparation of emulsion adhesives with good overall performance. The main modification methods include physical blending of polyurethane emulsion with polyacrylate emulsion; synthesizing acrylate composite emulsions using polyurethane emulsion as a seed; first preparing a solvent-based PA/PU copolymer, then stripping off the solvent, neutralizing, and emulsifying to obtain a composite emulsion; and first synthesizing unsaturated carbamate monomers containing carbon-carbon double bonds, followed by emulsion copolymerization with acrylate monomers.


Organofluorine Modification

Due to the high electronegativity and small atomic radius of the fluorine atom, as well as the high bond energy and short bond length of the C–F bond, fluorinated polymers exhibit excellent weather resistance, water resistance, oil resistance, and resistance to chemical corrosion.

 

Types of Polyacrylate Emulsion Adhesives

Polyacrylate Adhesives for Pressure-Sensitive Adhesives

Formulation Composition

Mass Parts

Function Analysis of Each Component

Butyl Acrylate

60

Main Monomer

Methyl Methacrylate

7

Main Monomer

Acrylic Acid

3

Main Monomer

Fumaropimarate Ester

6

Modified Monomer

Sodium Nonylphenol Polyoxyethylene Ether Sulfate

0.5

Emulsifier

Ammonium Persulfate

0.2

Initiator

Water

24

Dispersion Medium

 

Polyacrylate Adhesives for Paper-Plastic Laminates

Formulation Composition

Mass Parts

Function of Each Component

Butyl Acrylate

80

Main monomer

Methyl Methacrylate

19

Main monomer

Allyl Phthalate

1.0

Crosslinking monomer

Acrylic Acid

1

Main monomer

Sodium Dodecyl Sulfate (SDS)

1

Modifying monomer

Nonylphenol Polyoxyethylene Ether

2.5

Emulsifier

Ammonium Persulfate

0.7

Initiator

Water

Appropriate amount

Dispersion medium

 

Polyacrylate Adhesives for Fabric Printing

Formulation Composition

Mass Parts

Function Analysis of Each Component

Butyl Acrylate

18.7

Main Monomer

Acrylonitrile

4

Main Monomer

Acrylic Acid

0.9

Main Monomer

N-Methylolacrylamide (50% aqueous solution)

1.8

Functional Monomer

Cetyl Polyoxyethylene Ether

0.2

Emulsifier

Sodium Dodecylbenzenesulfonate

0.1

Emulsifier

Sodium Hydroxide

1.1

Neutralizer

Potassium Persulfate

0.2

Initiator

Water

73

Dispersion Medium

 

Polyacrylate Adhesives for Flexible Printed Circuits

Formulation Composition

Mass Parts

Function Analysis of Each Component

Methyl Methacrylate

/

Main Monomer

Acrylonitrile

70

Main Monomer

Styrene

/

Main Monomer

Ethyl Acrylate

/

Main Monomer

Butyl Acrylate

30

Main Monomer

Isooctyl Acrylate

/

Main Monomer

Crosslinker G

7

Crosslinking Agent

Crosslinker A

6

Crosslinking Agent

Emulsifier

4%~5%

Emulsifying Agent

 

Polyacrylate Adhesives for the Construction Industry

Formulation Composition

Mass Parts

Function Analysis of Each Component

Methyl Acrylate

2.45

Main Monomer

Butyl Acrylate

88

Main Monomer

Acrylic Acid

3

Main Monomer

2-Hydroxyethyl Acrylate

4.5

Functional Monomer

Ethyl Acrylate

2.05

Emulsifier

Ammonium Persulfate

0.5

Initiator

Rosin Resin

2

Modifier

Water

Appropriate Amount

Dispersion Medium

Colorless Hydrogenated rosin resin
H120K Modified Rosin Resin

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